Revolutionizing Ceramics: World's First 4D Ceramic Tile Made with Green Hydrogen
Key Ideas
  • Iris Ceramica Group and Edison Next collaborate to create a 4D technical ceramic slab at the H2 Factory powered by green hydrogen, showcasing sustainability and innovation.
  • The H2 Factory in Castellarano is equipped with cutting-edge technologies to produce ceramics using green hydrogen, aiming to decarbonize the industry.
  • The initial phase involves testing a pilot production plant with two temporary electrolyzers powered by renewable energy, paving the way for industrializing green hydrogen production in ceramics.
  • Future plans include a permanent 1 MW green hydrogen production plant to fuel the kiln, reducing methane gas usage and avoiding significant CO2 emissions annually.
The Iris Ceramica Group, in collaboration with Edison Next, has achieved a groundbreaking milestone by introducing the world's first 4D technical ceramic slab made with a blend of green hydrogen and natural gas at the H2 Factory located in Castellarano. This innovative product, named 4D Ceramic, sets new standards in sustainability and design within the ceramics industry. The H2 Factory is a state-of-the-art facility already capable of using 100% green hydrogen, marking a significant step towards decarbonizing the ceramic manufacturing process. Through a joint effort, Iris Ceramica Group and Edison Next are pioneering the use of green hydrogen in ceramics, demonstrating a commitment to sustainability and environmental responsibility. To kick off the production, preparatory activities were carried out, including civil works, installation of a blending unit, and the setup of a photovoltaic system to support the pilot production plant. The pilot plant, operational since May 2024, is equipped with temporary electrolyzers powered by renewable energy, producing green hydrogen for testing the new hydrogen-ready kiln. The long-term goal of this initiative is to scale up green hydrogen production for ceramics, with plans to install a 1 MW production plant generating 132 tons of green hydrogen annually. This transition will significantly reduce methane gas consumption and prevent the release of approximately 900 tons of CO2 into the atmosphere each year. The collaboration between Iris Ceramica Group and Edison Next not only showcases technological advancements in the ceramics industry but also emphasizes the feasibility and benefits of incorporating green hydrogen in manufacturing processes. The 4D Ceramic slab symbolizes a fusion of sustainability, innovation, and excellence, setting a new standard for environmentally conscious product development.
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