Enhancing Efficiency and Sustainability in Hydrogen Production: A Case Study
Key Ideas
  • IGS's Tube Tech robotic cleaning technology led to a 4.9% radiant efficiency gain in a hydrogen plant, with a payback period of just three months.
  • The application of IGS Cetek high emissivity refractory coatings in 2017 and 2023 significantly increased hydrogen production capacity and reduced CO2 emissions.
  • Efficiency enhancements in the radiant wall SMR resulted in a €4.8m/year production margin increase and an 18,400 MTPA CO2 emission reduction.
  • The project showcased immediate efficiency gains, operational flexibility, and long-term reliability, demonstrating the positive impact of innovative technology on hydrogen production sustainability.
This case study highlights the efficiency gains achieved in a hydrogen plant in Southern Europe through the implementation of innovative cleaning technology by IGS. The technology, focusing on the convection section cleaning of Steam Methane Reformers (SMRs), led to a substantial 4.9% radiant efficiency gain, improving the plant's overall performance. By applying IGS Cetek high emissivity refractory coatings to radiant surfaces, the plant witnessed enhanced hydrogen production capacity and a reduction in CO2 emissions, showcasing a commitment to sustainability. The projects undertaken during turnarounds in 2017 and 2023 resulted in immediate payback, operational flexibility, and increased production margins. The efficiency enhancements not only saved fuel but also allowed for greater throughput, contributing to a more sustainable and cost-effective hydrogen production process. The success of this project underscores the importance of leveraging innovative technologies to drive efficiency, reduce emissions, and enhance production capacity in the refining industry.
ADVANCEH2

Our vision is to be the world's leading online platform for advancing the use of hydrogen as a critical piece needed to deliver net-zero initiatives and the promise of a clean H2 energy future.

© 2024 AdvanceH2, LLC. All rights reserved.