Innovation in Ironmaking: Australia's NeoSmelt Project in Kwinana
Key Ideas
- Australia's largest ironmaking electric smelting furnace (ESF) pilot plant, Project NeoSmelt, to be built in Kwinana, Western Australia, aims to produce 30,000 to 40,000 tonnes of molten iron annually.
- Woodside Energy's H2Perth project in Kwinana will contribute blue and green hydrogen for the steelmaking process, supporting the transition to lower emissions.
- The NeoSmelt project, led by a consortium including BlueScope, BHP, and Rio Tinto, aims to significantly reduce CO2 emissions in iron and steel production by up to 80%.
- The project targets a feasibility study in 2025, a final investment decision in 2026, and operations commencement in 2028, positioning Western Australia at the forefront of decarbonizing the steel industry.
Australia's largest ironmaking electric smelting furnace (ESF) pilot plant, Project NeoSmelt, is set to be constructed in the Kwinana Industrial Area south of Perth, Western Australia. The project, led by a consortium that includes BlueScope, BHP, Rio Tinto, and Woodside Energy, aims to produce 30,000 to 40,000 tonnes of molten iron annually using direct reduced iron (DRI)-ESF technology, eliminating the need for metallurgical coal. Woodside Energy's H2Perth project will provide blue and green hydrogen for the steelmaking process, facilitating the reduction of emissions. BlueScope, as the project manager, leverages its expertise in iron and steelmaking to scale up the pilot plant quickly. The NeoSmelt project is expected to reduce CO2 emissions intensity by up to 80%, offering a promising pathway to decarbonize iron and steel production at scale. The government of Western Australia views NeoSmelt as a significant step in cutting emissions from steel production, creating more jobs in the processing sector and ensuring a sustainable future for the iron ore industry. With a target for feasibility studies in 2025 and operations to begin in 2028, NeoSmelt aims to revolutionize iron and steel production, aligning with global efforts to achieve zero emissions in the steel industry.
Topics
Blue Hydrogen
Innovation
Sustainability
Energy Transition
Decarbonization
Steel Industry
Pilot Plant
Ironmaking
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