Novelis Novelty: Hydrogen-Powered Aluminium Recycling in UK
Key Ideas
  • Novelis successfully tested hydrogen fuel in a recycling furnace at its UK plant, potentially cutting CO₂e emissions by up to 90%.
  • The project involved blending hydrogen with natural gas, remelting aluminium alloy, and downstream processing to assess its impact on the environment.
  • The initiative aligns with the UK government's Industrial Fuel Switching programme and the HyNet initiative to decarbonize industries using low-carbon hydrogen.
  • Novelis aims to increase recycled content, reduce emissions, and drive circularity in the aluminium industry as part of its sustainability goals.
Novelis Inc. conducted a successful test using hydrogen fuel to power a recycling furnace at its Latchford plant in Warrington, UK. This initiative was part of a UK government decarbonisation program in partnership with Progressive Energy, aiming to cut CO₂e emissions significantly. By blending hydrogen with natural gas in the melting furnace, the project tested the compatibility of the new fuel source with existing infrastructure and equipment while remelting aluminium alloy. Novelis plans to publish a detailed report on the outcomes later this year. The project aligns with the broader HyNet initiative to transition industries to low-carbon hydrogen in the UK. As a participant in the HyNet project since 2017, Novelis is actively contributing to regional efforts to reduce emissions. Additionally, the company is exploring using hydrogen as a replacement for natural gas and researching alternative energy solutions. The successful project is expected to impact other sectors positively, with an investment in expanding used beverage can recycling capacity at the Latchford plant to reduce CO₂e emissions. Novelis has set ambitious sustainability targets to increase recycled content, reduce emissions, and drive industry circularity by 2030, working towards achieving carbon neutrality by 2050.
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